Steel Back Defect Visual Inspection System

Steel Back Defect Visual Inspection System

Steel Back Defect Visual Inspection System is an AI-powered inspection solution designed for stamping processes to detect defects such as excess or insufficient material, deformation, mixed materials, and batch inconsistencies. Controlled by a PLC system with a touchscreen interface, it supports one-button operation, real-time monitoring, and seamless integration with upstream and downstream equipment. With intelligent self-learning algorithms, comprehensive safety protection, and stable long-term operation, the system delivers high-accuracy, efficient, and fully automated quality inspection.

Description

Product Parameters

  1.  The entire production line, including the feeding, conveying, inspection, and defective product removal systems, is controlled by PLC programming, allowing for one-button start and stop.
  2. A touchscreen human-machine interface with a three-core two-phase power supply and a stable 220V voltage. It features multiple safety protections, including fault warning lights, a safety grounding wire, overload protection, door-opening power-off, and an emergency stop switch. Numerous safety signs ensure operator safety.
  3. A fully Chinese operating system allows for one-button or manual start modes. System parameters (such as conveyor speed and product configuration parameters) can be modified and saved. The system includes fault monitoring and alarm functions, and running time statistics. The PLC reserves more than 15% of spare points for future integration with other upstream and downstream equipment, enabling coordinated control of the entire plant.
  4. Protective covers and an automatic lubrication system are installed on the equipment’s gears, sliders, guide rails, and lead screws to ensure long-term stable operation. The equipment’s inspection areas are enclosed and equipped with lighting, making the workflow visible.

Scope Of Application

Detects excess material, insufficient material, deformation, mixed materials, and mixed batch numbers in stamping processes. Utilizes AI algorithms and intelligent self-learning, achieving 100% recognition rate. Customization is available to add a module for detecting external dimensions.

Why Choose US

1. Proven Expertise & Innovation
Established in 2010, Vantrn combines years of industry experience with continuous R&D, supported by multiple patents and software copyrights.

2. Certified Quality & Reliability
ISO 9001:2015 and CE certified, we strictly follow “Do not accept, produce, or pass on defects” to ensure stable and high-quality equipment.

3. One-Stop Automation Solutions
From polishing and deburring to cleaning, drying, and complete automated production lines, we deliver fully integrated, customized solutions.

4. Customer-Driven Values
Guided by integrity, efficiency, and responsibility, we focus on customer satisfaction, fast response, and long-term partnership.

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